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Woven roving skin
Aramid fabric skin
Glass fabric skin
 
Structural and decorative

Eurocomb composites

Eurocomb composites are lightweight sandwich products products based on aluminum or other honeycomb core honeycomb core and woven glass, nylon or aramid fiber skins.

As adhesives epoxy, polyester and phenolic resins can be implemented. Upon request other skin materials and adhesives can be applied.


Eurocomb core

Eurocomb core material might be aluminum, meta-aramid (Nomex), polypropylene, paper, etc.
Eurocomb is a metallic, light-weight honeycomb material mainly applied as core material in sandwich composite constructions, but also in other applications as for example shock absorbers, flow directionalizers and water jet cutting equipment. For the production of this core chromated aluminum foil is used in a thickness of 80 µm and 60 µm. Eurocomb-core exhibits high strength-to-weight properties as well as excellent thermal and electric conductivity. Aside from this, Eurocomb is corrosion and heat resistant. These properties make Eurocomb an ideal construction material in light-weight construction and an optimal base plate for water jet cutting.


Availability of Eurocomb

The standard programme of “11Oktomvri-Eurokompozit” comprises composites based on the following Eurocomb types:

Eurocomb 4.8-77
Eurocomb 9.6-55
Eurocomb 6.4-60
Eurocomb 12.7-42
Eurocomb 6.4-82
Eurocomb 19.2-29

Eurocomb 6.4-82 for example describes an aluminum core type with a cell size of 6.4mm and a density of 82kg/m³. Delivery of core types with other cell sizes and/or densities is available upon request.

The largest available dimension is:
length (W) : 2500 (±100) mm
width (L) : 1250 (±50) mm

Core thickness (T) of between 2 (±0.20) mm and 300 (±5) mm according to customer requirements are readily available. Aluminum core of other dimensions may be applied upon request.

>Eurocomb composites are produced in different thickness and in various skin materials.


Connection methods

Typical flat joint methods
 
Typical edge closure methods
Typical panel fixings
Cut and fold processing

Application of eurocomb

Typical fields of applications are:

· superstructures
· container construction
· structural and interior panels for ships, airplanes and rail vehicles
· building facade structures
· sport applications
· mechanical engineering
· water jet cutting machines

Airbus galley
Fast trains
Houses

 


 

Technical data of Eurocomb

Product
Compression*
Shear Strength*
Designation
unstabilized
L-direction
L-direction
W-direction
W-direction
cell-density
mm-kg/m3
strength
(N/mm2)
typical
strength
(N/mm2)
typical
module
(N/mm2)
typical
strength
(N/mm2)
typical
module
(N/mm2)
typical
ECM 4.8 - 77
3.94
2.29
456
1.52
265
ECM 6.4 - 60
2.75
1.67
355
0.90
121
ECM 6.4 - 82
4.56
2.44
432
1.46
232
ECM 9.6 - 55
2.24
1.48
253
0.88
170
ECM 12.7 - 42
1.00
1.00
193
0.46
87
ECM 19.2 - 29
0.69
0.66
201
0.32
54
Test sheet: 15,87 mm/0,625inch


Eurocomb composites

Typical composite properties based on two layers glass/epoxy skins and 20 mm thick Eurocomb core are given in the table bellow.

Typical mechanical properties
Units
Test method
Typical value
Areal weight
kg/m2
 
3.9
Compression strength
MPa
DIN 53291
4.25
Peel strength
N
DIN 43295
130
Bending strength
L - dir
N
MIL-STD 401B
Test geometry A
2450
3010
W - dir
Crossrail deflection at 450 N
L - dir
Mm
MIL-STD 401B
4.80
4.40
W - dir
Bending stiffness at 450 N
L - dir
Nm2
DIN 53293
195
197
W - dir
Bending moment
L - dir
Nm
DIN 53293
156
191
W - dir
Bending strength
L - dir
N
MIL-STD 401B
Test geometry B
3470
3260
W - dir
Bending moment
L - dir
Nm
DIN 53452
89
83
W - dir
Service temperature range
C
 
From -55 to +80

 

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